T1XX Hydraulic Bushing Steel Components
Machined steel components for the T1XX hydraulic bushing family. The documented route combines seamless steel tube preparation, cold rolling, CNC machining, ultrasonic cleaning and finished component inspection.
T1XX / LG60 / CNC
Reference part numbers
Steel components within a hydraulic bushing assembly
The supplied application material identifies a T1XX hydraulic bushing assembly. The steel components shown are parts for this product family. The complete assembly provides a connection and vibration isolation interface. Confirm the vehicle mounting position, component reference and fit against the project drawing.
Product photographs
Product photographs show side and end views of the steel components. The four references below belong to the documented T1XX product family. Confirm geometry and reference details against the approved drawing.
From round steel bar to finished component in 13 stages
Round steel bar is cut, centre drilled and pierced to prepare tube blanks. Surface treatment and blank inspection precede cold rolling, straightening, tube cutting and CNC machining. Cleaning, final inspection and packing complete the route.
- 01Round steel bar
- 02Bar cutting
- 03Centre drilling
- 04Piercing
- 05Pickling, phosphating & saponification
- 06Tube blank inspection
- 07Cold rolling
- 08Straightening
- 09Tube cutting
- 10CNC machining
- 11Ultrasonic cleaning
- 12Finished component inspection
- 13Packaging
Round steel bar
Round steel bar is the starting material. The steel grade is confirmed to the project specification.
Bar cutting
CNC sawing prepares the steel bar lengths.
Centre drilling
A CNC automatic drilling machine prepares centre holes.
Piercing
A seamless tube piercing line prepares the tube blanks.
Pickling, phosphating & saponification
The documented surface preparation sequence includes pickling, phosphating and saponification.
Tube blank inspection
Inspect the tube blanks before cold rolling.
Cold rolling
A Zhongxing LG60 cold rolling mill processes the tube blanks. The process reference illustrates the mandrel, tube blank and upper and lower rolls.
Straightening
A YGJ tube and bar straightening machine straightens the processed tube.
Tube cutting
A fully automatic CNC tube cutting machine prepares the machining blanks.
CNC machining
CNC lathes machine the steel components to the approved drawing.
Ultrasonic cleaning
Ultrasonic cleaning follows machining before final inspection.
Finished component inspection
Use Sunyo one-click measuring equipment for finished component inspection.
Inspection ↓Packaging
Protect and box finished components for storage and delivery.
Protective packing and organized storage ↓Finished component measurement and inspection
The documented final inspection uses Sunyo one-click measuring equipment. The source photographs show component placement, optical measurement and inspection software views. Inspection characteristics and acceptance criteria follow the approved drawing.
Inspection items and acceptance limits are agreed against the customer drawing and specification.
Quality management ↗Protective packing and organized storage
Finished steel components are arranged in protective packing before boxing and storage. Discuss corrosion protection, carton quantities, identification and shipping requirements for the order.
Product specifications and drawing review
The part references and manufacturing route below are taken from the product material. Steel grade, dimensions and tolerance limits are confirmed against the customer drawing.
| Reference part numbers | U-31096-301 U-31096-311 U-31097-301 U-31097-309 |
|---|---|
| Material | Steel; exact grade to be confirmed against the drawing. |
| Vehicle platform | T1XX, as identified in the supplied application material. Confirm exact vehicle fit. |
| Application | T1XX Hydraulic Bushing Steel Components |
| Dimensions & tolerances | Confirm on the approved drawing. No dimensional or tolerance values are specified here. |
| Surface & cleanliness | The route includes pickling, phosphating, saponification and ultrasonic cleaning. Confirm the required final surface condition, corrosion protection, roughness and cleanliness for the specific part. |
| Assembly performance | Vehicle compatibility, load capacity and vibration performance require validation of the complete bushing assembly. No numerical performance rating is stated for the steel component alone. |
| Custom requirements | Provide a drawing, sample reference, material specification, annual volume and packing requirements for feasibility review. |
A manufacturing partner since 1998
Yuntian manufactures automotive and HVAC components in Jiangyin, China. Discuss drawings and quotations with our manufacturing team and US contact.
Company profile ↓Discuss your hydraulic bushing component requirements
Specify one of the T1XX references or attach your drawing. Include the steel specification, dimensions, tolerances, target quantities and packing needs. Our sales team will review the project and reply by email.
Optional attachments: drawings, specifications and product photos.
sales@yt-auto.com